Pile cage machines
built for continuous production.
EMG designs and manufactures the SLP series: automatic reinforcement cage welding machines with PLC-controlled welding, for cages up to Ø3000 mm and 24 m.
Consistency is what a foundation pile asks of a cage. The SLP is built around it.
Three engineering advantages, equally present on every model of the series.
Consistent welding quality
Welding parameters are controlled automatically by the PLC. Weld time stays constant whatever the rotation speed, so every crossing is welded the same way, cage after cage.
Industrial reliability
Heavy-duty, modular construction: a massive frame, reinforced hydraulic supports, direct-drive heads, dual rack-and-pinion carriages and brushless motors. In short, a machine built for long shifts and heavy cages.
Repeatable output
PLC-guided setup, stored recipes and a reference-scale positioning disc make format changes fast and, at the same time, reduce reliance on specialised operators.
One welding principle. Six models. Cages from Ø100 to Ø3000 mm.
Each cage is drawn in section, to scale: the spiral ring and the longitudinal bars at the maximum diameter of each model. The sizes differ; the welding principle, however, is the same on every SLP.
SLP 650
Ø100–650 mm
SLP 1200
Ø150–1200 mm
SLP 1500
Ø200–1500 mm
SLP 2000
Ø400–2000 mm
SLP 2500
Ø800–2500 mm
SLP 3000
Ø1000–3000 mm
Sections to scale by cage, spiral and bar diameter. The number of bars is illustrative, since it is set by the cage design.
24 m
Cage length, 79 ft
over 30t
Cage weight on the SLP 3000
Ø40mm
Longitudinal bar diameter, mm, on the SLP 3000
2
MIG torches, dual-torch welding available as an potion
The PLC runs every weld.
Cage recipes are standard. On the SLP, however, the welding itself is controlled by the PLC: weld triggering, weld time and welding parameters, saved as presets and then recalled for each cage.
Constant weld time
Independent of rotation speed. Consequently, pitch, geometry and weld quality stay consistent.
Dual-torch MIG welding
Available as an option: two torches shorten the cycle on every cage.
Guided format changes
A reference-scale positioning disc speeds bush placement, while the PLC guides the operator step by step.
Connected machine
Barcode integration, diagnostics and data export, as well as an online connection for remote support.
Built in Abruzzo. Working on several continents.
EMG is a manufacturer with four generations of industrial tradition, based on the Adriatic coast of Italy. Its SLP machines produce cages for bridges, railways, ports, industrial facilities, energy developments and deep foundation works.
Welding standards
MIG welding process with PLC-managed parameters.
The engineer answers
A lean company: the engineer who designs the machine also installs it, and then stays available.
SLP 1500 line installed at a customer plant.
Why EMG
Lean company. Technical answers. Real solutions.
No corporate layers. No internal filters. The engineer answers. The engineer installs. The engineer remains available.
We provide production continuity for contractors who cannot afford instability.
Our machines deliver:
Rigid structural frames
No deformation after thousands of cycles.
Repeatable precision
Identical cages, cycle after cycle.
Consistent welds
Identical cages, cycle after cycle.
Operator-centered setup
PLC-guided interface for immediate compliance.
Where our machines work
EMG systems operate in heavy civil engineering projects worldwide:
Deep foundation piles
Bridges and viaducts
Metro lines
High-rise and industrial structures
Real
projects
Field installations.
Real production data.
See where our machines are working and how other industry professionals are using them to solve production challenges.